Fleet Availability -0.3%
96.8%
Crude Throughput 0%
287KBOPD
Active Alerts +3
10
Predicted Failures +1
430-day
Mean Health Index -1.2%
83.4%
Cost Avoidance YTD +$1.4M
$6.8M
Fleet Health Index
12-month rolling average — all 12 assets
83.4%
Crude Production
BOPD — 12-month trend vs 300K capacity
287K
Fleet Health by Equipment Type
12 monitored assets across 6 categories
Gas Turbines
3 units
90%
HRDH3-GT-0001A87%
HRDH3-GT-0002A91%
HRDH3-GT-0003A93%
Compressors
2 units
78%
HRDH3-K-0001A71%
HRDH3-K-000384%
HRDH3-K-0001A: Needs attention
Separators
2 units
93%
HRDH3-V-000194%
HRDH3-V-000292%
Heat Exchangers
2 units
73%
HRDH3-E-010164%
HRDH3-E-020182%
HRDH3-E-0101: Needs attention
Pumps
2 units
85%
HRDH3-P-0101A81%
HRDH3-P-0201A88%
ESP
1 unit
78%
HRDH3-ESP-W01278%
HRDH3-ESP-W012: Needs attention
Risk Priority Index
Impact × Probability ranking
1
HRDH3-K-0001A
MAN RB Barrel Compressor — HP Train A
Weakest: Dry Gas Seal NDE (John Crane 28AT) (62%)
60
$1.6M/day
2
HRDH3-E-0101
Crude/Crude HX (TEMA AES, 1240 tubes)
Weakest: Spiral Wound Gaskets (SS/Graphite) (53%)
58
$0.4M/day
3
HRDH3-P-0101A
Flowserve BB5 Crude Shipper Pump A
Weakest: Mech Seal (John Crane 4600, API 53B) (71%)
41
$1.2M/day
4
HRDH3-ESP-W012
Baker Hughes 400 Series ESP — Well 12
Weakest: Motor Seal Section (72%)
40
$0.7M/day
5
HRDH3-GT-0001A
GE LM2500+G4 DLE Gas Turbine Gen A
Weakest: Journal Bearing #2 (Tilting-Pad) (73%)
38
$1.9M/day
6
HRDH3-V-0001
HP Production Trap (HPPT) — 3-Phase
Weakest: Cyclonic Inlet + Coalescing Plates (88%)
37
$2.8M/day
Live Alert Feed
2 critical · 4 unacknowledged
10
HRDH3-K-0001AJust now
NDE Dry Gas Seal primary leak rate 28.5 Nm³/h — exceeds 20 Nm³/h limit (John Crane 28AT)
Seal Leak Rate: 28.5 Nm³/hthreshold: 20
HRDH3-E-0101Just now
Tube bundle fouling 0.00042 m²·K/W approaching TEMA limit 0.0005
Fouling Factor: 0.00042 m²·K/Wthreshold: 0.0005
HRDH3-GT-0001AJust now
Journal Bearing #2 vibration 4.2 mm/s trending to ISO 10816 Gr1 alarm (4.5)
Vibration: 4.2 mm/s RMSthreshold: 4.5
HRDH3-K-0001A6h ago
1st stage impeller 1× vibration 5.8 mm/s — mass imbalance per API 617
Vibration: 5.8 mm/s RMSthreshold: 4.5
HRDH3-E-010110h ago
Channel gasket degradation — Arrhenius model predicts failure in 20 days
Remaining Life: 420 hoursthreshold: 720
HRDH3-GT-0001A14h ago
Combustion hot spots TT-2504: 1180°C exceeds DLE limit 1150°C per GE SB-2024-015
Temperature: 1180 °Cthreshold: 1150
HRDH3-ESP-W01217h ago
ESP motor winding 165°C approaching 175°C trip — intake GVF rising to 22%
Temperature: 165 °Cthreshold: 175
HRDH3-P-0101A19h ago
Mech seal barrier fluid consumption up 40% in 30d — API Plan 53B John Crane 4600
Seal Leak: 0.14 L/hrthreshold: 0.2
Upcoming Maintenance
8 planned · $3.8M total
10
Mar
HRDH3-K-0001A
Replace NDE Dry Gas Seal Assembly (John Crane 28AT)
10
Mar
HRDH3-K-0001A
1st Stage Impeller In-Situ Balancing (Ø650mm)
15
Mar
HRDH3-ESP-W012
ESP Performance Review — Well 12 (Baker Hughes 400)
18
Mar
HRDH3-E-0101
Tube Bundle Hydroblast + Gasket Replacement
22
Mar
HRDH3-GT-0001A
Journal Bearing #2 Borescope + Ferrographic Oil Analysis
Equipment Fleet Register
HRDH3 — 12 assets
| Tag | Equipment | Area | Status | Health | Criticality | Op Hours | Availability | Next Maint. | Impact ($/day) |
|---|---|---|---|---|---|---|---|---|---|
| HRDH3-GT-0001A | GE LM2500+G4 DLE Gas Turbine Gen A | Area 25 — Power Island | healthy | 87% | A | 42,850 | 97.2% | 2026-05-15 | $1850K |
| HRDH3-GT-0002A | Solar Titan 130 Compressor Drive A | Area 12 — Gas Compression | healthy | 91% | A | 38,100 | 98.1% | 2026-04-20 | $1400K |
| HRDH3-K-0001A | MAN RB Barrel Compressor — HP Train A | Area 12 — Gas Compression | warning | 71% | A | 38,200 | 94.8% | 2026-03-20 | $1600K |
| HRDH3-K-0003 | Ariel JGK/4 Recip Compressor — Gas Lift | Area 14 — Gas Lift | healthy | 84% | B | 28,900 | 96.5% | 2026-06-10 | $520K |
| HRDH3-V-0001 | HP Production Trap (HPPT) — 3-Phase | Area 30 — Separation | healthy | 94% | A | 68,400 | 99.1% | 2026-12-01 | $2800K |
| HRDH3-V-0002 | LP Production Trap (LPPT) — 2-Phase | Area 30 — Separation | healthy | 92% | A | 68,400 | 99.4% | 2026-12-01 | $2200K |
| HRDH3-E-0101 | Crude/Crude HX (TEMA AES, 1240 tubes) | Area 45 — Heat Exchange | warning | 64% | B | 52,100 | 96.5% | 2026-04-10 | $420K |
| HRDH3-P-0101A | Flowserve BB5 Crude Shipper Pump A | Area 61 — Pump Alley | healthy | 81% | A | 29,800 | 98.4% | 2026-04-05 | $1200K |
| HRDH3-P-0201A | Sulzer HPcp Water Injection Pump A | Area 62 — Water Injection | healthy | 88% | A | 24,600 | 97.8% | 2026-08-15 | $980K |
| HRDH3-ESP-W012 | Baker Hughes 400 Series ESP — Well 12 | Wellpad North — Arab-D Reservoir | warning | 78% | A | 19,200 | 93.2% | 2026-06-15 | $680K |
| HRDH3-GT-0003A | Siemens SGT-400 WI Turbine Drive A | Area 62 — Water Injection | healthy | 93% | A | 31,200 | 98.6% | 2027-07-20 | $980K |
| HRDH3-E-0201 | Gas Aftercooler (TEMA BEM, Cu-Ni tubes) | Area 12 — Gas Compression | healthy | 82% | B | 38,200 | 97.8% | 2026-09-20 | $280K |